Vibration Testing Training & Certification
Course Objectives
- To learn the fundamentals of vibration and applying them effectively to locate the Rotating Equipment faults
- To learn about the proper selection of probes
- To learn how to mount the probes
- To learn to Apply Overall Vibration Amplitude criteria
- To Learn to do orbital analysis
- To Learn to do FFT Analysis
- To be very Comfortable with time wave form analysis, Orbital Analysis, Polar plot , Cascade plot, Bode Plot
- To learn the Fault symptom of Motors, Compressors, turbines
- To identify Bearing Faults, Gear Box Faults
- To understand the Lubrication Problem & Its Symptom
- To learn to perform Root Cause Analysis
- To Learn to workout cost Benefit ratio by using Vibration Analysis
- 1. Liquid Penetrant Testing
- 2. Magnetic Particle Testing
- 3. Ultrasonic Testing
- 4. Radiographic Testing
- 5. Radiographic Film Interpretation
- 6. Visual Testing
- 7. Ultrasonic Thickness Gauging
- 8. UT of TKY Joints
- 9. Phased Array Ultrasonic Testing (PAUT)
- 10.Time of Flight Diffraction (ToFD)
- The PT course is presented in a manner that promotes understanding and the ability to make immediate application. This is an excellent course for NDT trainees who wants to have Level I and II training in order to qualify for certification as well as facility personnel who are responsible for or oversee the application of Liquid Penetrant Testing
- Basics of Penetrant testing
- Penetrant groups
- Pre-cleaning methods
- Penetrant testing methods and techniques
- Types of developers
- Inspection procedures
- Sensitivity & resolution checking of test systems
- Types of discontinuities
- Selection of techniques,
- Manufacturing processes and discontinuities,
- Interpretation of indications,
- Preservation of indications,
- Evaluation of test materials.
- Penetrant materials quality control
- Codes, standards and procedures
- We are providing Level I and Level II Training and Certification as per Recommended Practice SNT - TC-1A 2017 in the following NDT Method
- Surface and near-surface flaws produce magnetic poles or distort the magnetic field in such a way that the iron particles are attracted and concentrated. This produces a visible indication of defect on the surface of the material. Therefore, the method is most applicable for detecting the surface or sub-surface defects.MT can be applied in various types depending on the applications required. It could be wet, powder or fluorescent.
- Basic of Magnetism
- Magnetization Techniques
- Inspection Mediums
- Inspection Techniques
- Indication Classification
- Test Equipments and Accessories.
- Demagnetizatio
- Types of Discontinuities
- Same as Level-I + Interpretation, evaluation and recording of test results
- We are providing Level I and Level II Training and Certification as per Recommended Practice SNT - TC-1A 2017 in the following NDT Method.
- In Ultrasonic Testing high-frequency sound waves, created by a vibrated crystal in probe, are transmitted into a material to detect imperfections or to locate changes in material properties. The most commonly used ultrasonic testing technique is pulse echo, whereby sound is introduced into a test object and reflections (echoes) from internal imperfections or the part's geometrical surfaces are returned to a receiver.
- This method is very sensitive to detect crack type defects but requires extensive training for operator to interpret the result.
- Properties of Sound Waves.
- Generation of Ultrasonic waves.
- Interaction of ultrasound with matter and boundaries.
- Types of Probes.
- Test Methods.
- Test Equipment.
- Instrumentation.
- Test Variables.
- Inspection procedures.
- Types of Discontinuities.
- Review of Level I Course
- In-depth study of test Variables
- Immersion Techniques.
- Principles of DAC Methods.
- Echo dynamics for Reflector Evaluation
- Codes, standards and Procedures.
- Acceptance Standards
- Evaluation of Test Equipment
- Manufacturing Process and Discontinuities.
- Same as for Level 1 course + Interpretation, Evaluation of Indications using DAC. Evaluation Methods and Echo Dynamics, Beam Profile and Plotting.
- To provide a basic knowledge of ultrasonics to enable a participant to carry out thickness gauging tests according to an established procedures. The course is especially designed to provide a sound theoretical knowledge and practical skills for carrying out ultrasonic thickness testing.
- Ultrasonic thickness testing of pipes, tubes, hollow machined components, castings, plates and corroded parts
- Introduction.
- Ultrasonic Fundamentals.
- Ultrasonic Transducers - Construction and Operation.
- Longitudinal Waves
- Interfaces
- Effects of Reflector/Test Geometry
- Pulse-Echo Test Set up
- Couplants and Coupling Techniques
- Ultrasonic Instrumentation
- Thickness Measurement
Level I course outline
Level II Course Outline
Review of Level - I Course
Level I course outline
MT Level 2 Practical Training
Level I course outline
Level II course outline
UT Level II Practical Training
UTG - Ultrasonic Thickness Testing
TKY JOINTS - ULTRASONIC TESTING OF WELDS
API-RP 2X (Tubular Connections)
AWS D 1.1 (Non tubular connection Steel Structures)
PRACTICAL TRAINING
UTG - Ultrasonic Thickness measurement
Level I course outline
RT Level 1 Practical Training
Level II course outline
RT Level II Practical Training
Level I course outline
RT Level 1 Practical Training
Level II course outline
RT Level II Practical Training
Course outline
Phased array can be used for the following industrial purposes
Phased array Ultrasound Testing Syllabus
Level I Specific Theory
Level II Specific Theory