SEM Analysis - Scanning Electron Microscopy(SEM)
- Scanning Electron Microscopy (SEM) is an important tool for materials and failure analysis. characterization of dust, deposits, contaminants, particles, filter residues, and other applications.
- provide elemental analysis of solid samples, impurities, and the identification of physical and chemical defects.
- The laboratories provide analytical surface science expertise to support research, failure analysis, troubleshooting, quality control and other requirements.
- can provide high magnification, high resolution images of samples at magnifications up to 50,000x.
- Steel, Plastics, glasses, or ceramics are commonly examined and require no special coating to be viewed in our SEM.
- The sample chamber will accept specimens up to 6 in. x 6 in. x 1 in.
EDS Analysis - Energy dispersive X-ray analysis(EDS)
- Energy dispersive X-ray analysis, also known as EDS analysis, is a technique used to identify the elemental composition of a sample or small area of interest on the sample.
- During EDS a sample is exposed to an electron beam inside a scanning electron microscope (SEM).
- These electrons collide with the electrons within the sample, causing some of them to be knocked out of their orbits.
- EDS analysis is usually a destructive technique due to cutting the sample to size to fit into the chamber.
- EDS can also be referred to as EDX or EDAX analysis.
Metallurgy Testing - SEM, EDAX, XRD Analysis
- Microstructure Examination (Routine) with two photographs
- NDT microstructure with two photographs
- Microstructure with Comment on Heat Treatment
- Microstructure examination for failure related study
- Grain size distribution chart on Image Analysis (With print out)
- Prior austenite grain size measurement (including heat treatment charges)
- Prior austenite grain size measurement by Mc Quid Ehn method (including carburizing)
- Oxide-scale/Nitriding/Carburizing/Decarburizing/ Coating – Measurements. (Avg. of 3 readings), over and above microstructure examination charge
- Grain size Measurement as per ASTM E112 with photograph
- Linear measurement, up to 3 measurements, over and above macrostructure/microstructure examination charge
- Each Additional linear measurement
- Inclusion Rating as per ASTM E45 Method A with photograph
- Inclusion rating as per ASTM E45 with photograph
- Color Metallography (With two Photos)
- Delta ferrite from SS weld microstructure, Sigma phase, volume fraction by microstructure examination (Avg. 3 frames)
- % Nodularity, Nodule Count as per ASTM A247 and IS 1865
- Porosity Analysis as per ASTM A 276
- Decarburization Level as per IS 6396 And ASTM E 1077
- Phase Distribution as per ASTM E 562 / 1245
- Powder Particle Size Measurement (Avg. 5 Frames)
- Coating Thickness Measurement as per ASTM B 487
- Retained Austenite Measurement with Electro Polish and Copper Deposition Method, And Calculation On Image Analysis Software from Microstructure Examination. (Avg. 3 Frames)
- Micro-Hardness Testing
- Micro Hardness Profile For Case Depth Measurement (Max. 10 Readings)
- Macro Etch Test Up To 100 Mm (Including Photo & Comments)
- Macro Etch Test Between 100 To 200 Mm (Including Photo & Comments)
- Macro Etch Test Over 200 Mm (Including Photo & Comments)
- Fractography by Stereo Microscope
- Fractography by SEM
- Coating Thickness by SEM
- Microstructure Examination Test With Photographs, Grain Size Comment On Carbide Precipitation, Nitrides & Intermetallic Phases In Haz, Parent, Weld As Per A-923 METHOD A, ASTM E-45 for Inclusion Rating
- Hydrogen Embrittlement on Copper
- Ferrite As Per ASTM E562 per Phase per Sample
- Intermetallic Phase (Chi, Sigma, Laves Nitrate Carbide) per phase per Sample
- Intermetallic Phases In Weld, Parent Material (PM), Heat Affected Zone (HAZ) per phase per Sample
- Microstructure Test with Photograph (For Sigma Phase)
- microstructure Test With Photograph (For Ferrite Content)
- Analysis Of a Given SEM Image for Particle Size and Particle Size Distribution
- (Max/Min, Size/Frequency Information) Of the Dispersed Phase in a Continuous Phase Matrix.
- Cost To Prepare the Sample for Placement In SEM Sample Chamber
- SEM Analysis with Single Image
- Delta Ferrite Measurement by Ferritscope
- Pit Dimension Measurement
- EDAX / EDS Analysis
- XRD Analysis
- In-Situ Replica Interpretation only On a Client Supplied Replica. (Please Note: TCR will not be held responsible for accurate data interpretation in areas where a TCR technician has not taken the replicas
- Structural Examination Charges (As Per 6.1)
- Structural Examination (Each Additional Measurement)
- Inclusion Rating as ASTM E45 – Method D (Set Of Six Specimen)
- Volume Fraction Measurement (30 Frames) as per ASTM E 562
- Microstructure as per A 923 Method A
- Microstructure Carbide Network as per SEP 52100 Chart (Heat Treatment Charges Are Extra)
- In-Situ Metallography
- Step Macro without Photograph – Each Step
- Step Macro with Photograph – Each Step
- Macro Measurement (MLP/Penetration) -Each
- Depth Of Attack
- Banding Index
- Intermetallic Phases – Charges On Request
- Coating/ Plating Thickness/Mesh Size
- Austenitic Grain Size with Photographs (Up To 3 Samples)
METALLURGICAL TESTING SERVICES
- Metal Testing(chemical Analysis-wet)
- Spectro Analysis(Metal Testing- Spectro)
- Ores Testing
- Ferro Alloy Testing
- Minerals Testing
- Minerals and Ores Testing
- Mechanical Testings
- Impact Testing
- Hardness Testing
- Microstructure
- PMI Testing
- Coating Thickness Testing
- Salt Spray Testing
- corrosion Testing
- Intergranular Corrosion Testing
- Stress Rupture Testing
- Fatigue & Fracture Toughness
- welder Qualification Testing
- Welding Electrode Qualification
- EQT Services
- Electrical Testing
- Failure Analysis
- Surface Coating Test
- XRF Testing
- In-situ Metallography
- Heat Exchanger Tube Inspection
- RLA Testing
- Borescope Testing
- Borescope Inspection Services
- Replica Testing
- SEM -EDS Analysis
- Metallurgical Testing
- Microstructure Defect Analysis Testing
- Microstructure Heat Treatment Analysis Testing
- Electrical Conductivity Testing
- Thermal Conductivity Testing
- Compression Testing
- Bending Testing
- Flexural Strength Testing
- Formability Testing
- Micro-Cleanliness Testing
- Salt Spray Corrosion Testing
- Plating Thickness Testing
- Density. Porosity Testing
- Stress Corrosion Cracking (SCC) Testing
- Environmental Stress Cracking (ESC) Testing
- Toughness Testing
- Melting Temperature Testing
- Dezincification. Coating Thickness by XRF Testing
- SEM Testing
- Cross Section Testing
- Fractography Testing
- Surface Analysis Testing
- Ductility Testing
- Reflectivity Testing
- Microstructure Testing
- Mechanical Properties Testing
- Machining Evaluation Testing
- Plating Evaluation Testing
- Impurity Inclusions Testing
- Tensile Testing
- Optical Emission Spectrography (OES) Testing
- Inductively Coupled Plasma (ICP) Testing
- Photomicrographic examination Testing
- Scanning Electron Microscopy Testing
- Specimen Preparation Testing
- Non-Destructive NDT Testing Testing
- Ultrasonic Testing
- Hydrostatic Pressure Testing
- Bearing Strength Testing
- Magnetic Particle Testing
- Liquid Penetration Testing
- X-Ray Inspection Testing
- Visual Inspection Testing
- Wear Resistance Testing
- Weld Failure Testing
- Plating Defects Testing
- Coating Defects Testing
- Microstructural Defects Testing
- Contaminant Investigations Testing
- Reverse Engineering Testing
- Ultrasonic Inspection (UT) Testing
- Magnetic Particle Inspection (MT) Testing
- Liquid Penetrant Inspection (PT). Weld Integrity Testing
- Weld Failure Testing
- Heat Affected Zone (HAZ) micro-hardness Testing
- Chemical Analysis Testing
- Glow Discharge Spectroscopy (GDS - Bulk Analysis) Testing
- Energy Dispersive Spectroscopy (EDS - Micro Analysis) Testing
NDT TESTING SERVICES (NON DESTRUCTIVE TESTING SERVICES)
- Non Destructive Testing
- NDT Services
- Ultrasonic Testing
- Magnetic Particle Testing
- Dye Penetrant Testing
- Radiographic Testing
- Eddy Current Testing
- Vibration Analysis
- PAUT - TOFT
- Ultrasonic Thickness Gauging Testing
- Helium leak detection Services
- RFET / NFET / PECT Testing
- Internal Rotary Inspection system (IRIS)
- Acoustic Pulse Reflectometry (APR)
- Positive Material Identification Testing
- Magnetic flux leakage (MFL)
- Acoustic emission Testing
- Flouresent Leak Detection
- Long range ultrasonic testing - LRUT
- Thermography Inspection Services
- Leak Testing
- TKY Joints Ultrasonic Testing
- AWS D1.1 Structural steel ultrasonic Testing
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