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DYE PENETRANT TESTING
 
 
 
Dye penetrant inspection in baghmara (DPI), also called liquid penetrant inspection (LPI) or penetrant testing (PT), is a widely applied and low-cost inspection method used to locate surface-breaking defects in all non-porous materials (metals, plastics, or ceramics). The penetrant may be applied to all non-ferrous materials and ferrous materials, although for ferrous components magnetic-particle inspection is often used instead for its subsurface detection capability. LPI is used to detect casting, forging and welding surface defects such as hairline cracks, surface porosity, leaks in new products, and fatigue cracks on in-service components.
 
1. Pre-cleaning :
 

The test surface is cleaned to remove any dirt, paint, oil, grease or any loose scale that could either keep penetrant out of a defect, or cause irrelevant or false indications. Cleaning methods may include solvents, alkaline cleaning steps, vapor degreasing, or media blasting. The end goal of this step is a clean surface where any defects present are open to the surface, dry, and free of contamination. Note that if media blasting is used, it may "work over" small discontinuities in the part, and an etching bath is recommended as a post-blasting treatment.

Application of the penetrant to a part in a ventilated test area.



2. Application of Penetrant :
 

The penetrant is then applied to the surface of the item being tested. The penetrant is allowed "dwell time" to soak into any flaws (generally 5 to 30 minutes). The dwell time mainly depends upon the penetrant being used, material being tested and the size of flaws sought. As expected, smaller flaws require a longer penetration time. Due to their incompatible nature one must be careful not to apply solvent-based penetrant to a surface which is to be inspected with a water-washable penetrant.



3. Excess Penetrant Removal :
 

The excess penetrant is then removed from the surface. The removal method is controlled by the type of penetrant used. Water-washable, solvent-removable, lipophilicpost-emulsifiable, or hydrophilic post-emulsifiable are the common choices. Emulsifiers represent the highest sensitivity level, and chemically interact with the oily penetrant to make it removable with a water spray. When using solvent remover and lint-free cloth it is important to not spray the solvent on the test surface directly, because this can remove the penetrant from the flaws. If excess penetrant is not properly removed, once the developer is applied, it may leave a background in the developed area that can mask indications or defects. In addition, this may also produce false indications severely hindering your ability to do a proper inspection. Also, the removal of excessive penetrant is done towards one direction either vertically or horizontally as the case may be.



4. Application of Developer :
 

After excess penetrant has been removed, a white developer is applied to the sample. Several developer types are available, including: non-aqueous wet developer, dry powder, water-suspendable, and water-soluble. Choice of developer is governed by penetrant compatibility (one can't use water-soluble or -suspendable developer with water-washable penetrant), and by inspection conditions. When using non-aqueous wet developer (NAWD) or dry powder, the sample must be dried prior to application, while soluble and suspendable developers are applied with the part still wet from the previous step. NAWD is commercially available in aerosol spray cans, and may employ acetone, isopropyl alcohol, or a propellant that is a combination of the two. Developer should form a semi-transparent, even coating on the surface.

The developer draws penetrant from defects out onto the surface to form a visible indication, commonly known as bleed-out. Any areas that bleed out can indicate the location, orientation and possible types of defects on the surface. Interpreting the results and characterizing defects from the indications found may require some training and/or experience [the indication size is not the actual size of the defect].



5. Inspection :
 

The inspector will use visible light with adequate intensity (100 foot-candles or 1100 lux is typical) for visible dye penetrant. Ultraviolet (UV-A) radiation of adequate intensity (1,000 micro-watts per centimeter squared is common), along with low ambient light levels (less than 2 foot-candles) for fluorescent penetrant examinations. Inspection of the test surface should take place after 10- to 30-minute development time, depends of product kind. This time delay allows the blotting action to occur. The inspector may observe the sample for indication formation when using visible dye. It is also good practice to observe indications as they form because the characteristics of the bleed out are a significant part of interpretation characterization of flaws.



6. Post Cleaning :
 

The test surface is often cleaned after inspection and recording of defects, especially if post-inspection coating processes are scheduled.

 
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andaman and nicobar islands | andhra pradesh | arunachal pradesh | assam | bihar | chandigarh | chhattisgarh | delhi | goa | gujarat | haryana | himachal pradesh | jbaghmara and kashmir | jharkhand | karnataka | kerala | ladakh | lakshadweep | madhya pradesh | maharashtra | manipur | meghalaya | mizoram | nagaland | odisha | puducherry | punjab | rajasthan | sikkim | tamil nadu | telangana | the dadra and nagar haveli and daman and diu | tripura | uttarakhand | uttar pradesh | west bengal ...
 
list of our services following districts
 
alipurduar - i | alipurduar - ii | amdanga | amta - i | amta - ii | arambag | arsha | ausgram - i | ausgram - ii | baduria | bagda | bagmundi | bagnan - i | bagnan - ii | balagarh | balarampur | bally jagachha | balurghat | bamangola | bankura - i | bankura - ii | bansihari | barabani | barabazar | barasat - i | barasat - ii | barjora | barrackpur - i | barrackpur - ii | baruipur | basanti | basirhat - i | basirhat - ii | beldanga - i | beldanga - ii | berhampore | bhagawangola - i | bhagawangola - ii | bhagawanpur - i | bhagawanpur - ii | bhangar - i | bhangar - ii | bharatpur - i | bharatpur - ii | bhatar | binpur - i | binpur - ii | bishnupur - i | bishnupur - ii | bolpur sriniketan | bongaon | budge budge - i | budge budge - ii | bundwan | burdwan - i | burdwan - ii | burwan | canning - i | canning - ii | chakdah | chanchal - i | chanchal - ii | chandipur | chanditala - i | chanditala - ii | chandrakona - i | chandrakona - ii | chapra | chhatna | chinsurah - magra | chopra | contai - i | contai - iii | cooch behar - i | cooch behar - ii | dantan - i | dantan - ii | darjeeling pulbazar | daspur - i | daspur - ii | debra | deganga | deshopran | dhaniakhali | dhupguri | diamond harbour - i | diamond harbour - ii | dinhata - i | dinhata - ii | domjur | domkal | dubrajpur | egra - i | egra - ii | english bazar | falakata | falta | farakka | faridpur durgapur | gaighata | galsi - i | galsi - ii | gangajalghati | gangarampur | garbeta - i | garbeta - ii | garbeta - iii | gazole | ghatal | goalpokhar - i | goalpokhar - ii | goghat - i | goghat - ii | gopiballavpur - i | gopiballavpur - ii | gorubathan | gosaba | habibpur | habra - i | habra - ii | haldia | haldibari | hanskhali | hariharpara | haringhata | haripal | harirampur | harischandrapur - i | harischandrapur - ii | haroa | hasnabad | hemtabad | hilli | hingalganj | hirbandh | hura | illambazar | indpur | indus | islampur | itahar | jagatballavpur | jaipur | jalangi | jalpaiguri | jamalpur | jamboni | jamuria | jangipara | jaynagar - i | jaynagar - ii | jaypur | jhalda - i | jhalda - ii | jhargram | jorebunglow sukiapokhri | kakdwip | kalchini | kaliachak - i | kaliachak - ii | kaliachak - iii | kaliaganj | kaliganj | kalimpong -i | kalimpong - ii | kalna - i | kalna - ii | kalyani | kandi | kanksa | karandighi | karimpur - i | karimpur - ii | kashipur | katwa - i | katwa - ii | keshiary | keshpur | ketugram - i | ketugram - ii | khanakul - i | khanakul - ii | khandaghosh | kharagpur - i | kharagpur - ii | khargram | kharibari | khatra | khejuri - i | khejuri - ii | khoyrasol | kolaghat | kotulpur | krishnaganj | krishnagar - i | krishnagar - ii | kulpi | kultali | kumarganj | kumargram | kurseong | kushmundi | labpur | lalgola | lava | madarihat | magrahat - i | magrahat - ii | mahisadal | mal | maldah (old) | manbazar - i | manbazar - ii | mandirbazar | mangolkote | manikchak | manteswar | mathabhanga - i | mathabhanga - ii | mathurapur - i | mathurapur - ii | matiali | matigara | maynaguri | mayureswar - i | mayureswar - ii | mejhia | mekliganj | memari - i | memari - ii | midnapore | minakhan | mirik | mohammad bazar | mohanpur | moyna | murarai - i | murarai - ii | murshidabad jiaganj | nabadwip | nabagram | nagrakata | nakashipara | nalhati - i | nalhati - ii | namkhana | nanda kumar | nandigram - i | nandigram - ii | nanoor | narayangarh | nawda | naxalbari | nayagram | neturia | onda | ondal | panchla | pandabeswar | pandua | panskura | para | patharpratima | patrasayer | pedong | phansidewa | pingla | polba - dadpur | potashpur - i | potashpur - ii | puncha | purbasthali - i | purbasthali - ii | pursura | purulia - i | purulia - ii | raghunathganj - i | raghunathganj - ii | raghunathpur - i | raghunathpur - ii | raiganj | raina - i | raina - ii | raipur | rajarhat | rajganj | rajnagar | ramnagar - i | ramnagar - ii | rampurhat - i | rampurhat - ii | ranaghat - i | ranaghat - ii | rangli rangliot | ranibundh | raniganj | raninagar - i | raninagar - ii | ratua - i | ratua - ii | sabang | sagar | sagardighi | sahid matangini | sainthia | salanpur | salbani | saltora | samserganj | sandeshkhali - i | sandeshkhali - ii | sankrail | sankrail | santipur | santuri | sarenga | serampur uttarpara | shyampur - i | shyampur - ii | simlapal | singur | sitai | sitalkuchi | sonamukhi | sonar pur | suri - i | suri - ii | sutahata | suti - i | suti - ii | swarupnagar | taldangra | tamluk | tapan | tarakeswar | tehatta - i | tehatta - ii | thakurpukur mahestola | tufanganj - i | tufanganj - ii | udaynarayanpur | uluberia - i | uluberia - ii | vishnupur ...
 
list of our services following districts
 
car nicobar | diglipur | ferrargunj | great nicobar | little andaman | mayabunder | nancowry | port blair | rangat | aalo hq | anelih | anini | bagra circle | balemu circle | balijan adc | bameng adc | bana eac | banderdewa circle | baririjo circle | basar adc | bhalukpong eac | bilat circle | boleng adc | bomdila hq | bongkhar circle | bordumsa adc | borduria circle | borum | buragaon eac | chaglagam circle | chambang circle | changlang hq | chayangtajo adc | chetam peer yapu circle | chongkham eac | dadam circle | dambuen circle | dambuk adc | damin circle | daporijo hq | darak circle | daring circle | debeyar co circle | deed circle | deomali adc | desali circle | dirang adc | dissing passo circle | diyun eac | doimukh sdo | dollungmukh circle | dudunghar circle | dumporijo adc | etalin | gangte circle | geku eac | gelling circle | gensi eac | gepen circle | giba circle | gite ripa circle | goiliang circle | gumto circle | gyawe purang circle | hawai hq | hayuliang adc | hunli sdo | itanagar eac | jairampur adc | jamiri circle | jang adc | jengging circle | jomlo mobuk circle | kakoi circle | kalaktang adc | kamba adc | kamengbari doimara circle | kamporijo circle | kangku circle | kantang circle | kanubari adc | katan circle | katang circle | kaying eac | kebang circle | kharsang circle | khenawa circle | khimiyang eac | khonsa hq | kibithoo circle | kimin sdo | kitpi circle | koloriang hq | kombo circle | kora circle | koronu circle | koyu eac | kronli (arzoo circle) | lada circle | laju sdo | lathao circle | lawnu circle | lekang mahadevpur circle | leporiang circle | lhou circle | likabali sdo | limeking circle | liromoba eac | longding hq | longo circle | lumla adc | lyngok longtoi circle | manchal circle | manmao eac | mariyang adc | maro circle | mebo adc | mechuka adc | mengio eac | metengliang circle | miao adc | migging circle | mipi | monigong eac | mopom adipasi circle | mukto circle | nacho sdo | nafra eac | naharlagun eac | nampong sdo | namsai hq | namsing circle | namtok eac | nari adc | new seren circle | nikte kodum circle | nilling circle | nyapin adc | nyobia circle | old ziro sdo | oyan circle | pakke kessang eac | pakoti circle | palin circle | palling circle | pangchao sdo | pangin eac | parang circle | parbuk sdo | pasighat hq | passa valley circle | patuk adc | payeng circle | payum circle | phassang circle | pidi circle | pipsorang circle | pipu dipu circle | pistana circle | piyong circle | pizirang veo circle | polosang circle | puchi geko circle | pumao circle | raga adc | rebo perging circle | renuk circle | richukrong circle | riga eac | roing hq | ruksin adc | rumgong adc | rupa sdo | sagalee adc | sago | sangdupota basar nello circle | sangram sdo | sarli circle | sawa circle | segi gusar circle | seijosa adc | seppa hq | shergaon circle | sibe circle | silsango circle | singa circle | singchung adc | siyum adc | soha circle | sunpura circle | taksing circle | tali adc | taliha adc | tarak lengdi cicle | taraso circle | tato eac | tawang hq | tezu hq | thembang circle | thingbu circle | thrizino adc | tikhak rima putok circle | tinali paglam circle | tirbin eac | toru circle | tuting adc | vijoynagar eac | wakka sdo | wakro circle | walong circle | yachuli adc | yangte circle | yatdam circle | yazali circle | yingkiong circle | yomcha adc | zemithang circle | ziro hq | agamoni | algapur | amguri | athani | azara | badarpur | baganpara (pt) | baghbor | bagribari (pt) | bajali (pt) | balijana | banekuchi | barama pt | barbhag | barkhetri | barnagar (pt) | barpeta | baska | bengtol | bhowraguri | bhuragaon | bihpuria | bijni (pt) | bilasipara pt | biswanath | boitamari | bokakhat | boko | bongaigaon (pt) | chabua | chamaria | chandrapur | chapar pt | chariduar | chenga | chhaygaon | dalgaon (pt) | dangtal revenue circle | dergaon | dhakuakhana (pt-i) | dhekiajuli (pt) | dhemaji | dhing | dhubri | dibrugarh east | dibrugarh west | dimow | diphu | dispur | doboka | donka | doom dooma | dotoma | dudhnai | gauripur | ghograpar (pt) | gogamukh | gohpur | golaghat | golakganj pt | goreswar (pt) | goroimari | gossaigaon (pt) | guwahati | haflong | hailakandi | hajo | harisinga | helem | hojai | jalah (pt) | jonai | jorhat east | jorhat west | kadam | kalaigaon | kalgachia | kaliabor | kamalpur | kampur | karimganj | katigora | katlichara | khoirabari | khumtai | kokrajhar | koya | laharighat | lakhipur | lakhipur | lala | lanka | mahmora | majuli | mangaldoi (pt) | mankachar | margherita | mariani | marigaon | matia | mayong | mazbat | mikirbheta | moran | morangi | na-duar | nagaon | nagarbera | naharkatiya | nalbari | naobaicha | narayanpur | nazira | nilambazar | north guwahati (pt) | north lakhimpur | pachim nalbari | palasbari | patharkandi | pathorighat (pt) | phuloni | raha | ramkrishna nagar | rangia pt | rangjuli | rupahi | sadiya | samaguri | sapekhati | sarthebari | sarupathar | sarupeta (pt) | sibsagar | sidli (pt) | silchar | silonijan | sipajhar | sissibargaon | sonai | sonapur | sonari | sonari | south salmara | srijangram | subansiri (pt-i) | tamulpur | tengakhat | teok | tezpur | thelamara | tihu (pt) | tingkhong | tinsukia | titabor | udalguri | udarbond | ujani majuli circle | bishnupur | borobekra | bungte chiru | chakpikarong | champhai | chandel | chilivai phaibung | chingai | churachandpur | haochong | henglep | island | jessami | jiribam | kakching | kamjong | kangchup geljang | kangpokpi | kangvai | kasom khullen | keirao bitra | khengjoy | khoupum | lamphelpat | lamsang | lhungtin | lilong | lm | longmai | machi | moirang | moreh | mualnuam | nambol | nungba | paomata | patsoi | phungyar | porompat | purul | sahamphung | saikot | saikul | saitu-gamphazol | samulamlan | sangaikot | sawombung | singngat | song song | suangdoh | tadubi | tamenglong | tamenglong north | tamenglong west | tengnoupal | thanlon | thoubal | tipaimukh | tuibong | t vaichong | ukhrul | vangai range | waikhong | wangoi | willong | amlarem | baghmara | bajengdoba | betasing | bhoirymbong | chokpot | dadenggiri | dalu | damalgre | dambo rongjeng | demdema | gambegre | gasuapara | jirang | kharkutta | khatarshnong laitkroh | khliehriat | laskein | mairang | mawkynrew | mawkyrwat | mawlai | mawpat | mawphlang | mawryngkneng | mawshynrut | mawsynram | mawthadraishan | mylliem | nongstoin | pynursla | ranikor | resubelpara | rongara | rongram | saipung | samanda | selsella | shella bholaganj | sohiong | songsak | thadlaskein | tikrikilla | umling | umsning | zikzak | aibawk | bilkhawthlir | champhai | chawngte | darlawn | east lungdar | hnahthial | khawbung | khawzawl | lawngtlai | lunglei | lungsen | ngopa | 'n' thingdawl | phullen | reiek | saiha | sangau | s' bungtlang | serchhip | thingsulthliah | tlangnuam | tuipang | west bunghmun | west phaileng | zawlnuam | aboi | aghunato | aitepyong | akuhaito | akuluto | alongkima | amahator | angjangyang | aquqhnaqua | asuto | athibung | atoizu | baghty | bhandari | botsa | changpang | changtongya | chare | chen | chessore | chetheba | chiephobozou | chingmei | chizami | chozuba | chuchuyimlang | chukitong | chumukedima | chunlikha | dhansiripar | dimapur sadar | englan | ghathashi | hunta | jakhama | jalukie | kebai khelma | kezocha | khezhakeno | khongsa | khuza | kikruma | kiphire sadar | kiusam | kohima sadar | kubolong | kuhoboto | longchem | longkhim | longleng | longmatra | longshen | lotsu | mangko | mangkolemba | medziphema | meluri | merangmen | mon sadar | monyakshu | mopong | naginimora | namsang | ngoungchung | nihokhu | niuland | nokhu | noklak | noksen | nsong | ongpangkong | ongpangkong (n) | panso | pedi (ngwalwa) | peren | pfutsero | phek sadar | phokhungri | phomching | phor | pughoboto | pungro | ralan | razieba | sakraba | sakshi | sangsangnyu | sanis | saptiqa | satakha | satoi | sechu-zubza | sekruzu | seyochung | shamator | shangnyu | sitimi | sotokur | sungro | suruhuto | tamlu | tening | thonoknyu | tizit | tobu | tokiye | tseminyu | tsogin | tsurangkong | tsurungto | tuensang sadar | tuli | v.k. | wakching | weziho | wokha sadar | wozhuro | yongnyah | zuketsa | zunheboto sadar | chungthang | dentam | dzongu | gangtok | gyalshing | jorethang | kabi | mangan | namchi | pakyong | rangpo | ravong | rongli | soreng | yangang | yuksom | amarpur | ambassa | belonia | bishalgarh | dharmanagar | gandacherra | jampuijala | jirania | kailashahar | kamalpur | kanchanpur | karbook | khowai | kumarghat | longtharai valley | mohanpur | panisagar | sabroom | sadar | santirbazar | sonamura | teliamura | udaipur ...