AN ISO/IEC - 17025 STANDARD - NABL ACCREDITATION LABORATORY / TRAINING AND CERTIFICATION - MECH - CIVIL - ELECTRICAL & IT COURSES / A to Z LABORATORY TESTING SERVICES / INSPECTION SERVICES / ALL ENGINEERING CONTRACTORS / MORE THAN 1500 SERVICES ...

CHAIN PULLEY BLOCK - CHAIN HOIST INSPECTION SERVICES
 
 
 
Hand chain hoists and lever operated hoist inspection
 
  • The operator shall perform a pre-use inspection, if any deficiencies are found the equipment will be taken out of service and the supervisor notified.
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  • 1. Visually inspect all load chains for gross damage that may be a hazard.
  • 2. Hoist is properly secured.
  • 3. The load does not exceed the load limit on the warning label.
  • 4. Check that motions are smooth and regular with no hesitations, vibration, binding, unusual noise, or other irregularity.
  • 5. Chain is not kinked or damaged.
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    Annual inspection - Hand chain hoists and lever operated hoist inspection
     
  • The Annual inspection may be performed with the hoist in its normal location and do not require the hoist to be dismantled. Covers and other items normally supplied to allow inspection of components should be opened or removed for these inspections.
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    Pre-use inspection - Hand chain hoists and lever operated hoist inspection
     
  • The operator shall perform a pre-use inspection, if any deficiencies are found the equipment will be taken out of service and the supervisor notified.
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  • Visually inspect all load chains for gross damage that may be a hazard.
  • Hoist is properly secured.
  • The load does not exceed the load limit on the warning label.
  • Check that motions are smooth and regular with no hesitations, vibration, binding, unusual noise, or other irregularity.
  • Chain is not kinked or damaged.
  • Annual inspection
  • The Annual inspection may be performed with the hoist in its normal location and do not require the hoist to be dismantled. Covers and other items normally supplied to allow inspection of components should be opened or removed for these inspections.
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    Inspection items - Hand chain hoists and lever operated hoist inspection
     
  • 1. Operating mechanisms checked for maladjustment and listened to for unusual sounds that may indicate problems.
  • 2. Tightness of bolts, nuts, and rivets.
  • 3. Excessive wear, corrosion, cracks, or distorted parts in the following:
  • a. Load blocks
  • b. Suspension housings
  • c. Hand chain wheels
  • d. Chain attachments
  • e. Clevises
  • f. Yokes
  • g. Gears
  • h. Bearings
  • i. Pins
  • j. Rollers
  • k. Locking and clamping devices
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  • 4. Damage or excessive wear on hook-retaining nuts or collars and pins and welds or rivets used to secure the retaining members.
  • 5. Excessive wear or damage on load sprockets, idler sprockets, hand chain wheel, and drums or sheaves shall be checked for damage or excessive wear.
  • 6. Hand chain-operated hoists checked for evidence of worn, glazed, or oil-contaminated friction disks; worn pawls, cams, or ratchets; and corroded, stretched, or broken pawl springs in braking mechanism.
  • 7. Evidence of damage to supporting structure or trolley.
  • 8. Presence of legible warning labels.
  • 9. End connections load chains shall be checked for evidence of wear, corrosion, cracks, damage, or distortion.
  • 10. Welded link hoist chain
  • 11. Hooks
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    Welded chain inspection
     
  • 1. The hoist shall be tested under load in lifting and lowering directions and the operation of the chain and sprockets shall be observed. The chain should feed smoothly into and away from the sprockets.
  • 2. If the chain binds, jumps, or is noisy, it shall first be checked to ensure that it is clean and properly lubricated. If the trouble persists, the chain and mating parts shall be inspected for wear, distortion, or other damage.
  • 3. The chain shall be examined visually for gouges, nicks, weld spatter, corrosion, and distorted links.
  • 4. The chain shall then be slackened and the adjacent links moved to one side to inspect for wear at the contact points.
  • 5. The chain should be measured according to the hoist manufacturer's instructions. If instructions are not available, the process shall continue as follows:
  • a. An unworn, unstretched length of the chain shall be selected (e.g., at the back end)
  • b. The chain shall be suspended vertically under tension, and using a calliper-type gage, the outside length of any convenient number of links shall be measured (approximately 12 to 24 inches overall)
  • c. The same nu,ber of links in the used sections shall be measured and the percentage increase in length shall be calculated.
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    Hook inspection
     
     
  • 1. Cracks, nicks or gouges.
  • 2. Latch engagement, damaged or malfunctioning latch (if provided).
  • 3. Hook attachment and securing means.
  • 4. Deformation. Any bending or twisting exceeding 10 degrees from the plane of hte unbent hook.
  • 5. Throat opening. Any distortion causing an increase in throat opening exceeding 15 percent.
  • 6. Wear. Any wear exceeding 10 percent of the original section dimension of the hook or its load pin.
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    CRANE INSPECTION SERVICES
     
     
  • Crane inspection is a detailed visual and operational inspection whereby individual components of the crane and lifting gear are examined to determine their condition. Crane Inspection is performed as often as quarterly or/and semi-annual based on the service requirements.
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  • Crane Inspection Services
  • Lifting equipment Inspection Services
  • Offshore container Inspection Services
  • Lifting baskets Inspection Services
  • Yoke Inspection Services
  • Shackles Inspection Services
  • Hooks Inspection Services
  • Fall protection Inspection Services
  • Crane Load Testing Services
  • Crane Inspection and Repair
  • Bucket Truck Inspection and Repair
  • Aerial Lift Inspection and Repair
  • Load Testing & Lift Design Consulting
  • Different types of cranes are used under different circumstances and environment. Here are 7 crane types that are used commonly depending on the project, work objective and environment.
     
     
     
  • The capability to inspect all crane types including : Mobile, Gantry, Tower, Pedestal, Jib, Overhead Cranes and Hoists
     
  • Telescopic Crane Inspection Services
  • Mobile Crane Inspection Services
  • Truck Mounted Crane Inspection Services
  • Tower Crane Inspection Services
  • Rough Terrain Crane Inspection Services
  • Overhead Crane Inspection Services
  • Loader Crane Inspection Services
  • Level luffing crane Inspection Services
  • Crawler crane Inspection Services
  • Rough terrain crane Inspection Services
  • All-terrain crane Inspection Services
  • Truck crane Inspection Services
  • Carry deck crane Inspection Services
  • Bridge crane Inspection Services
  • Gantry crane Inspection Services
  • Monorail crane Inspection Services
  • Jib crane Inspection Services
  • Workstation crane Inspection Services
  • Hammerhead crane Inspection Services
  • Luffing tower crane Inspection Services
  • Self-erecting tower crane Inspection Services
  • Aerial Manlift Inspection Services
  • Crane Load Testing Inspection Services
  • Boom Truck Crane Inspection Services
  • Rough Terrain Forklift Inspection Services
  • Mancage Inspection Services
  • Mobile Truck Crane Inspection Services
  • Carry Deck Crane Inspection Services
  • Hoist Inspection Services
  • Rough Terrain Crane Inspection Services
  • Crawler Crane Inspection Services
  • Jib Crane Inspection Services
  • Scissor Lift Inspection Services
  • Derrick Crane Inspection Services
  • Lifting Beam Inspection Services
  • Overhead Crane Inspection Services
  • Floating crane Inspection Services
  • Harbor crane Inspection Services
  • Crawler crane Inspection Services
  • Rough terrain crane Inspection Services
  • All terrain crane Inspection Services
  • Truck mounted crane Inspection Services
  • Level Luffing crane Inspection Services
  • Rail road crane Inspection Services
  • Telescopic handler crane Inspection Services
  • Aerial crane Inspection Services
  • Tower crane Inspection Services
  • Chain pulley Block Inspection Services
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    Monthly Crane Inspection - Visual inspection of hooks, and all load chains, or cables.
     
  • Limit switch operational check
  • Visual examination and operational test of motor brake
  • Push-button, radio, cab, or rope cord control operation
  • Visual inspection of safety latch and bottom block
  • Visual inspection and operational check of wheels and bearings
  • General condition and control operation
  • Visual inspection of runway or supporting structure
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    Crane Inspection Important.
     
  • • Avoid costly downtime due to lack of proper crane maintenance
  • • Extend the lifetime of the crane and crane accessories
  • • Reduce overhead; due to stocking of lubricants and special tools
  • • Maintain a continuous check and permanent record on the crane
  • • Reduce maintenance costs due to brake, and other part adjustments that are serviced; before causing irreversible damage
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    Crane Inspection - Annual or quarterly inspection includes the following.
     
  • • Inspection of all equipment; oil and lube reservoir levels, and reporting of any excessive leakage
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  • • Topping off oil in gear cases (up to one gallon per crane)
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  • • Visual inspection of sheaves, drums, wheels, and bearings for general conditions and proper lubrication
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  • • Inspection of wire rope or chain for any signs of kinking, crushing, cutting, bird-caging, corrosion, or other unusual wear
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  • • Visual inspection of load block hook and safety latches for any excessive wear; such as bending, twisting, cracking, grooves, or increased throat opening
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  • • Visual inspection of external hoist parts, trolley frames, catwalks, handrails for loose bolts, broken parts, misalignments, broken welds, or any other unusual conditions
  • (gear case will not be internally inspected)
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  • • Inspection of all safety devices (i.e. check limit switches for proper operation)
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  • • Inspection of electrical controls by opening control boxes and checking all contactors,relays, timers, etc. (checked for proper operation and loose or broken connections)
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  • • Inspection of general condition of end trucks, rail sweeps, drop lugs and shock absorbing bumpers
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  • • Inspection of motor brakes for proper operation or possible need of adjustment or replacement of brake discs, studs, coils, shoes, etc. (adjustment of electric brakes will be included at no additional charge)
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  • • Inspection of collector shoes, brushes, or wheels for signs of arching and or wear
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  • • Greasing of all open wheel gearing, pinions and grease fittings
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  • • Checking entire unit for smoothness of operation and proper pendant identifications
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    Validation Services
     
  • Clean Room and HVAC/AHU Validation/Qualification
  • Compressed Air/Nitrogen Gas Testing or Validation
  • Pure steam Quality test
  • Documentation services
  • Equipment validation
  • Facilities validation
  • HVAC system validation
  • Cleaning validation
  • Process Validation
  • Analytical method validation
  • Computer system validation
  • Packaging validation
  • Cold chain validation
  • Compressed Air Validation
  • HVAC Validation
  • Clean Room Validation
  • cold chain Validation
  • PLC Validation
  • Thermal Validation
  • Steam Quality Test
  • Design validation services
  • Pharma Validation Services
  • Data-verification validation services
  • Clean Room AHU Area Validation Services
  • Calibration validation
  • Equipment Validation Services
  • Flow Calibration
  • IAQ - Indoor Air Quality
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    The Validation Process:
     
  • The validation scope, boundaries and responsibilities for each process or groups of similar processes or similar equipment's must be documented and approved in a validation plan. These documents, terms and references for the protocol authors are for use in setting the scope of their protocols. It must be based on a Validation Risk Assessment (VRA) to ensure that the scope of validation being authorised is appropriate for the complexity and importance of the equipment or process under validation. Within the references given in the VP the protocol authors must ensure that all aspects of the process or equipment under qualification; that may affect the efficacy, quality and or records of the product are properly qualified. Qualification includes the following steps:
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    Design qualification (DQ)
     
  • Demonstrates that the proposed design (or the existing design for an off-the-shelf item) will satisfy all the requirements that are defined and detailed in the User Requirements Specification (URS). Satisfactory execution of the DQ is a mandatory requirement before construction (or procurement) of the new design can be authorised.
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    Installation qualification (IQ)
     
  • Demonstrates that the process or equipment meets all specifications, is installed correctly, and all required components and documentation needed for continued operation are installed and in place.
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    Operational qualification (OQ)
     
  • Demonstrates that all facets of the process or equipment are operating correctly.
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    Performance qualification (PQ)
     
  • Demonstrates that the process or equipment performs as intended in a consistent manner over time.
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    Component qualification (CQ)
     
  • This term refers to the manufacturing of auxiliary components to ensure that they are manufactured to the correct design criteria. This could include packaging components such as folding cartons, shipping cases, labels or even phase change material. All of these components must have some type of random inspection to ensure that the third party manufacturer's process is consistently producing components that are used in the world of GMP at drug or biologic manufacturer.
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    INSPECTION SERVICES LIST
     
    Mobile Crane Inspection Services in chennai , Telescopic Crane Inspection Services in chennai , Truck Mounted Crane Inspection Services in chennai , Tower Crane Inspection Services in chennai , Rough Terrain Crane Inspection Services in chennai , Overhead Crane Inspection Services in chennai , Loader Crane Inspection Services in chennai , Level luffing crane Inspection Services in chennai , Crawler crane Inspection Services in chennai , Rough terrain crane Inspection Services in chennai , All-terrain crane Inspection Services in chennai , Truck crane Inspection Services in chennai , Carry deck crane Inspection Services in chennai , Bridge crane Inspection Services in chennai , Gantry crane Inspection Services in chennai , Monorail crane Inspection Services in chennai , Jib crane Inspection Services in chennai , Workstation crane Inspection Services in chennai , Hammerhead crane Inspection Services in chennai , Luffing tower crane Inspection Services in chennai , Self-erecting tower crane Inspection Services in chennai , Aerial Manlift Inspection Services in chennai , Crane Load Testing Inspection Services in chennai , Boom Truck Crane Inspection Services in chennai , Rough Terrain Forklift Inspection Services in chennai , Mancage Inspection Services in chennai , Mobile Truck Crane Inspection Services in chennai , Carry Deck Crane Inspection Services in chennai , Hoist Inspection Services in chennai , Rough Terrain Crane Inspection Services in chennai , Crawler Crane Inspection Services in chennai , Jib Crane Inspection Services in chennai , Scissor Lift Inspection Services in chennai , Derrick Crane Inspection Services in chennai , Lifting Beam Inspection Services in chennai , Overhead Crane Inspection Services in chennai , Floating crane Inspection Services in chennai , Harbor crane Inspection Services in chennai , Crawler crane Inspection Services in chennai , Rough terrain crane Inspection Services in chennai , All terrain crane Inspection Services in chennai , Truck mounted crane Inspection Services in chennai , Level Luffing crane Inspection Services in chennai , Rail road crane Inspection Services in chennai , Telescopic handler crane Inspection Services in chennai , Aerial crane Inspection Services in chennai , Tower crane Inspection Services in chennai ...